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Stainless Steel Sintered Mesh Filter Element 102x323
PRODUCT DESCRIPTION
The Stainless Steel Sintered Mesh Filter Element 102×323 is a high-performance cylindrical filtration component engineered for demanding liquid, gas, and vapor filtration applications requiring superior mechanical strength, thermal stability, and corrosion resistance.
The sintering process—heating the stacked wire mesh layers to temperatures approaching the melting point of the material (typically 1200°C to 1400°C)—diffusion-bonds the individual wires and layers together, creating a unified, ultra-rigid matrix that delivers uniform pore size distribution and stable filtration performance.
technical parameter
| Product type | Sintered Mesh Filter Element |
| Filter material | 304/316L Stainless steel |
| OD | 102 mm |
| Height | 323 mm |
| Connection | Flange |
| Origin | Henan, China |
| Package | Neutral carton package |
PRODUCT FEATURES
* Multi-layer sintered construction : Standard five-layer configuration provides precise filtration with high mechanical strength.
* High mechanical strength and rigidity : The sintering process creates an integral structure with extremely high strength, able to withstand high pressure, high flow rates, and frequent backwashing without deformation.
* High-precision filtration : Filtration accuracy precisely controlled from 1μm to 300μm through mesh selection and sintering process, with uniform and stable pore size.
* Excellent corrosion resistance : 304 stainless steel withstands acidic, alkaline, and chemically aggressive environments, suitable for harsh working conditions.
* High-temperature resistance : Operates stably from -200°C to +600°C, suitable for high-temperature gas filtration and thermal processing applications.
Application
* Chemical Processing: Filtration of corrosive chemicals, acids, solvents, catalysts, and polymer melts. The all‑metal construction resists aggressive media while maintaining structural integrity under high pressure and temperature.
* Petroleum and Refining: High‑temperature gas filtration, catalyst recovery, slurry oil filtration, and fuel polishing. Sintered mesh withstands thermal cycling and pressure surges common in refinery operations.
* Hydraulic Systems: Fine filtration of hydraulic oil, lubricating oil, and fuel systems in industrial machinery. The rigid multi‑layer construction prevents collapse under high‑pressure differentials.
* Compressed Air and Pneumatic Systems: Particulate removal from compressed air lines, gas analyzers, sensor protection, and pneumatic valve filtration. External thread enables direct inline installation.
* Pharmaceutical Manufacturing: Sterile filtration of process gases, fermentation air, and high‑purity liquid streams. No fiber shedding ensures compliance with GMP and FDA requirements.
* Gas Distribution and Sampling: Pre‑filtration for gas chromatographs, process gas analyzers, and sampling ports. Removes particles and aerosols before they reach sensitive detectors.
MANUFACTURER OF SINTERED FILTER
At Huahang Filter, we combine deep material science knowledge with precision manufacturing to produce sintered metal components that meet the most demanding industrial requirements. Our 316L stainless steel sintered mesh elements are engineered to deliver consistent absolute-rated performance, structural integrity, and long service life in applications where failure is not an option. Operating from our modern 26,000㎡ ISO-certified facility, we serve clients in over 120 countries, with exports accounting for more than 80% of our business.
Core Manufacturing Strengths in Sintered Filtration
* Advanced Sintering Process Control: We precisely control temperature, atmosphere, and pressure during the sintering process to create a uniform, three-dimensional porous structure with consistent pore size distribution.
* Superior 316L Material Integrity: Utilizing certified 316L stainless steel wire mesh, we offer exceptional corrosion resistance, particularly against chlorides and acidic environments.
* Precision Engineering for Guaranteed Fit: We meticulously manufacture to exact dimensional specifications, ensuring the sintered filter fits perfectly in designated housings. Our commitment to precision extends to end cap bonding, seal interfaces, and overall concentricity.
* Robust Construction for Demanding Environments: The diffusion-bonded monolithic structure provides exceptional mechanical strength, resistance to thermal cycling, and the ability to withstand high differential pressures without collapse or deformation.
* Comprehensive Customization Capability: Beyond standard sizes, we specialize in custom sintered components. Our engineering team can develop elements with specific micron ratings, dimensions, connection types, and material grades to meet unique application requirements.
* Rigorous Quality Assurance: Every element undergoes stringent quality checks.
2. Acid cleaning method
Dissolve potassium dichromate or crystals in water to 60 to 80 degrees, and slowly add concentrated sulfuric acid with a concentration of 94% until sufficient. Add slowly and stir. Add up to 1200 milliliters of potassium sulfate or completely dissolve, and the solution will appear dark red in color. At this time, the rate of adding concentrated sulfuric acid can be accelerated until it is completely added. If there are still undissolved crystals after adding concentrated sulfuric acid, they can be heated until dissolved. The function of cleaning solution is to remove general pollutants, grease, and metal particle impurities on the wall of stainless steel filter cartridge, and it can effectively kill the bacteria and microorganisms that grow on the filter cartridge and damage the heat source. If the filter element has been alkaline washed before, the alkaline solution must be washed first, otherwise fatty acids will precipitate and contaminate the filter element.
CUSTOMIZATION OPTION
At Huahang Filter, we offer comprehensive customization services to tailor the sintered mesh filter element to your specific needs.
* Custom Dimensions: While 100x350 is standard, we manufacture various diameters from 20mm to 200mm and lengths from 100mm to 1000mm .
* Custom Filtration Ratings: Available from 1μm to 200μm to match your exact particle removal requirements .
* Custom End Connections: 222/226 O-ring, DOE, NPT/BSP/metric threads, flanged ends, or custom designs .
* Custom Materials: 304 stainless steel, 316L stainless steel, Hastelloy, Monel, Inconel, or other alloys based on corrosion and temperature needs .
* Custom Shapes: Cylinders, discs, pleated elements, cones, or custom profiles .
* Custom Packaging: Bulk packaging for industrial users or individual boxes with certification documents.
FAQ
Q: Is 316L sintered mesh better than 304 sintered mesh?
A: Not necessarily. The appropriate material depends on the operating environment.
* 304 stainless steel is suitable for many general industrial applications and can be a cost-effective choice.
* 316L stainless steel provides better corrosion resistance in many chemical and chloride-containing environments and is commonly selected for more demanding applications.
For seawater, strong chemicals, or high-temperature applications, Duplex, 904L or nickel alloys may be more appropriate.
Q: What is the layer configuration of this filter element?
A: The standard configuration is 5 layers: protective layer, filtration control layer, dispersion layer, and two reinforcing/skeleton layers. This configuration enables precise filtration with high strength and rigidity.
Q: What connection interfaces are available for the base and apex?
A: We can machine any interface:
* Base (larger end) : Flange with bolt holes, threaded collar (male/female), clamp connection, or custom.
* Apex (smaller end) : Blow‑down port with threaded plug, blank flange, or open for continuous discharge.
Provide a drawing of your housing interface – we will match it exactly.
Q: Can this element be cleaned and reused?
A: Yes, sintered mesh filters are designed for repeated cleaning and reuse. Methods include backflushing, ultrasonic cleaning, and chemical soaking. Proper cleaning can extend service life significantly, reducing long-term costs.
Q: Can you produce elements in other sizes and shapes?
A: Absolutely. We manufacture custom sintered mesh filters in any size, shape (discs, cylinders, cones, capsules), and configuration. Provide your specifications, and we will develop the optimal solution.